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M/s. Shakti engineers have developed and designed the above machine to simulate the conditions experienced on indian roads while dispatching materials by road or to check the quality of material used, in welding, packaging, storeing etc.. Various parts, products, components and/or assemblies are tested by the bumps, jolts and vibrations imparted by this machine to the article to be Tested.Nowadays this machine is used to check the packaged articals, and packages. Due to this, the packaging material, packed items, etc are also Tested. The bump is a free fall of 25 mm. (it can be predesigned) The frequency of the bumps is controlled by varying the rotational speed of the cams.This frequency can be changed from 60 to 160 drops per minute by means of the controller. A counter is provided to count the bumps during a particular period, set as required. All components are designed for heavy duty operation by using good quality bearings and metals. This machine is field proven and is a good testing tool for manufacturer’s, who are keen to achieve quality to match international standards. A heavy duty rotary vibrator is provided to impart jolts in the horizontal direction.The frequency of jolts can be changed from 25 to 50 jolts per second /1500 to 3000 per minute. A control panel is provided to supply variable speeds to both the motors seperatly and the values adjusted independently of each other. It is a It is common experience that most-materials stored in bins. hoppers or silos do not easily flow through discharge opening.. When called upon to flow. the materials tend to plug. bridge or rat-hole because of their inherent characteristics. environmental conditions or undesirable surrounding vibrations. The conventional solutions employed. viz.. electromagnetic vibrators. air/ steam jets. pounding on the bin body or even manual packing of material from top or through discharge opening. are largely inefficient. noisy and lead to intermittant and erratic discharge of materials. The use of above techniques results in. * Loss of production * Down-time on part of down-stream requirements * Worker fatigue due to additional strenuous work and / or unpleasant vibrator noise. * Contamination, dusting and spillage of product * Damage to structure due to repeated heavy pounding * Impaired product quality and down-stream process wherever flow rates and charging time are important. SHAKTI BIN ACTIVATOR ELIMINATES THESE. PROBLEMS TO ASSURE YOU POSITIVE CONTINUOUS FLOW WITHOUT ANY OPERATIONAL HEADACHES. SHAKTI Bin Activator provides ON DEMAND. positive. trouble Tree. continuous discharge from storage. of wide range of Difficult to handle materials in a variety of densities and particle sizes. Available in preassembled form. this bin activator is built up of a specially profiled discharge head which is flexibly hung from bin. The gap between the bin and discharge head is sealed by an elastic sleeve. A specially engineered gyrator with matched characteristics imparts powerful vibrations of low amplitude and high frequency to the discharge head and hence to the material but not the bin. The horizontal vibratory thrust unpacks the contained material and throws it towards discharge opening where it falls down easily by gravity. The discharge head resolves the horizontal thrusts into strong vertical impulses which extend far up into main bin to cause loosening of contained material. The whole phenomena is silent and demands very little power and attention. * Discharge material continuously at a uniform rate on FIRST IN, FIRST OUT basis without segregation. * Material is handled gently without damaging particles. * Bin Activator offers and advantage of headroom saving. Unlike static bins, the activator permits cone angle. Hence the use of bin activator results in increased storage capacity. * Unlike in cases where compressed air/steam jets are used to loosen the material, use of our bin activator does not cause product contamination, wetting or dusting. * Besides saving labour costs. this devic''''''''''''''''e consumes minimum power and hence is economical. * It is totally reliable. rugged and safe device and is ideally suitable for continuous day-in and day-out operations. It operates quietly with virtually no maintenance. SHAKTI Bin Activator being available in preassembled form. can be rapidly installed by bolting/welding on to existing steel or concrete bins of any shape. round or square. The bin activators are available in standard sizes riqht from 300 MM diameter to 3600 MM diameter. The bin activators can be supplied separately or as a self contained ready to operate integrated unit by combining a static bin and a bin activator. This package called as SELF DISCHARGING BIN. is available in volumetric capacity ranging from 30 Liters to 20.000 Liters. The SELF DISCHARGING BINS can be designed to be supported on rigid legs or suspended from a suitable structure. The Standard units are made of carbon steel. however 304 and 316 stainless steel can also be considered if customer so desires. The external and internal surfaces can be painted with enamel paint. epoxy paint Of any other paint and colour of customer''''''''''''''''s choice. The standard motors are of totally enclosed and non vented type and work on 440 V. 3?, 50 C/S. Here two variations in specification can be considered in accordance with the requirements of application. The standard elastic sleeve is made of white food quality neoprene rubber. Besides BIN ACTIVATORS and SELF DISCHARGiNG BINS other products manufactured by SHAKTI ENGINEERS are BIN UNLOADERS. FLEXIFEEDERS. VIBRO-METERING FEEDERS. VIBRO BLENDERS and completely integrated and automated CONTINUOUS BLENDING SYSTEMS.You are most welcome to try your powders and granules on our demonstration unit free of charge and without obligation. Do contact us for the further clarification and consultation. It will indeed be our pleasure to assist you in your projects.
It is a common experience that most-materials stored in bins. hoppers or silos do not easily flow through discharge opening.. When called upon to flow. the materials tend to plug. bridge or rat-hole because of their inherent characteristics. environmental conditions or undesirable surrounding vibrations. The conventional solutions employed. viz.. electromagnetic vibrators. air/ steam jets. pounding on the bin body or even manual packing of material from top or through discharge opening. are largely inefficient. noisy and lead to intermittant and erratic discharge of materials. The use of above techniques results in. * Loss of production * Down-time on part of down-stream requirements * Worker fatigue due to additional strenuous work and / or unpleasant vibrator noise. * Contamination, dusting and spillage of product * Damage to structure due to repeated heavy pounding * Impaired product quality and down-stream process wherever flow rates and charging time are important. SHAKTI BIN ACTIVATOR ELIMINATES THESE. PROBLEMS TO ASSURE YOU POSITIVE CONTINUOUS FLOW WITHOUT ANY OPERATIONAL HEADACHES. SHAKTI Bin Activator provides ON DEMAND. positive. trouble Tree. continuous discharge from storage. of wide range of Difficult to handle materials in a variety of densities and particle sizes. Available in preassembled form. this bin activator is built up of a specially profiled discharge head which is flexibly hung from bin. The gap between the bin and discharge head is sealed by an elastic sleeve. A specially engineered gyrator with matched characteristics imparts powerful vibrations of low amplitude and high frequency to the discharge head and hence to the material but not the bin. The horizontal vibratory thrust unpacks the contained material and throws it towards discharge opening where it falls down easily by gravity. The discharge head resolves the horizontal thrusts into strong vertical impulses which extend far up into main bin to cause loosening of contained material. The whole phenomena is silent and demands very little power and attention. * Discharge material continuously at a uniform rate on FIRST IN, FIRST OUT basis without segregation. * Material is handled gently without damaging particles. * Bin Activator offers and advantage of headroom saving. Unlike static bins, the activator permits cone angle. Hence the use of bin activator results in increased storage capacity. * Unlike in cases where compressed air/steam jets are used to loosen the material, use of our bin activator does not cause product contamination, wetting or dusting. * Besides saving labour costs. this devic''''''''''''''''e consumes minimum power and hence is economical. * It is totally reliable. rugged and safe device and is ideally suitable for continuous day-in and day-out operations. It operates quietly with virtually no maintenance. SHAKTI Bin Activator being available in preassembled form. can be rapidly installed by bolting/welding on to existing steel or concrete bins of any shape. round or square. The bin activators are available in standard sizes riqht from 300 MM diameter to 3600 MM diameter. The bin activators can be supplied separately or as a self contained ready to operate integrated unit by combining a static bin and a bin activator. This package called as SELF DISCHARGING BIN. is available in volumetric capacity ranging from 30 Liters to 20.000 Liters. The SELF DISCHARGING BINS can be designed to be supported on rigid legs or suspended from a suitable structure. The Standard units are made of carbon steel. however 304 and 316 stainless steel can also be considered if customer so desires. The external and internal surfaces can be painted with enamel paint. epoxy paint Of any other paint and colour of customer''''''''''''''''s choice. The standard motors are of totally enclosed and non vented type and work on 440 V. 3?, 50 C/S. Here two variations in specification can be considered in accordance with the requirements of application. The standard elastic sleeve is made of white food quality neoprene rubber. Besides BIN ACTIVATORS and SELF DISCHARGiNG BINS other products manufactured by SHAKTI ENGINEERS are BIN UNLOADERS. FLEXIFEEDERS. VIBRO-METERING FEEDERS. VIBRO BLENDERS and completely integrated and automated CONTINUOUS BLENDING SYSTEMS.You are most welcome to try your powders and granules on our demonstration unit free of charge and without obligation. Do contact us for the further clarification and consultation. It will indeed be our pleasure to assist you in your projects.
t is a common experience that most-materials stored in bins. hoppers or silos do not easily flow through discharge opening.. When called upon to flow. the materials tend to plug. bridge or rat-hole because of their inherent characteristics. environmental conditions or undesirable surrounding vibrations. The conventional solutions employed. viz.. electromagnetic vibrators. air/ steam jets. pounding on the bin body or even manual packing of material from top or through discharge opening. are largely inefficient. noisy and lead to intermittent and erratic discharge of materials. The use of above techniques results in. SHAKTI BIN ACTIVATOR ELIMINATES THESE. PROBLEMS TO ASSURE YOU POSITIVE CONTINUOUS FLOW WITHOUT ANY OPERATIONAL HEADACHES.
Vibro Seperators VIBRO-SEPERATORS for wet or dry separation SHAKTI Vibro Seperator is a screening unit Vibrating in three planes along the vertical axis. This is accomplished by a specially designed Vibratory Motor having eccentric weights at the top and bottom ends of the motor shaft. The motor is mounted Vertically at the centre of the screening assembly. on a circular base by means of springs which allow the unit to vibrate freely. The springs absorb the vibrations and prevent them to be transmitted to the floor. Multiplane vibrations of the material are achieved by a) Rotation of the upper weight creates vibrations in the horizontal plane, enabling the material to move across the screen from the centre to the periphery. b) Rotation of the lower weight gives vibrations in the vertical and tangential planes. The relative positions of the upper and lower weights can be manipulated to obtain various screening patterns, thereby achieving maximum production and screening efficiency for a variety of products, may it be wet or dry, fine or coarse, heavy or light etc. SHAKTI Vibro seperator is suitable for a) Dry seperation - by partical shapes b) Solid and liquid seperation- Dewatering of soild and classification ---------------------------------------------------------------------------- SHAKTI Vibro Seperator has various advantages ---------------------------------------------------------------------------- WIDE RANGE : It can handle a wide range of materials, heavy or light, dry or wet, coarse or fine, hot or cold etc. High rate of production can be achieved even with finest powders. MULTIPLE SEPARATION : As many as five screens could be mounted on one separator achieving six sizes. OPTIMUM SPACE/CAPACITY : These seperators achieve greater production, seperation per unit of screening area as compared with any other screening method or device. POLLUTION FREE/CLEAN OPERATION : The whole operation is very clean and pollution free MINIMUM BLINDING OF SCREENS :- Due to vibrations in the vertical plane, blinding of screen is minimised. However, for certain materials which have inherent blinding, sticking property, special accessories can be used to eliminate this problem. ADOPTABILITY : The discharge ports could be rotated and are most adoptable to your process needs. LONGER SCREEN LIFE : The screen cloth is held taut uniformly by tension rings. This arrangement enables clean screening, less screen wear and longer screen life. VIBRATION FREE OPERATION : There is no vibrations at the screen base. Even no flooring is needed. You can mount it on Bins, upper floors, planks or wherever it is most suited. You can even mount it on castors. LOW ON POWER AND MAINTENANCE / HIGH ON EFFICIENCY : The design enables to utilise the vibratory force generated by the motor to the optimum and very few moving parts reduce the maintenance to minimum.
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